Plant Optimization

Plant Optimization

Whether you own an already existing industrial plant or you are planning to build a brand new industrial

Facility, we provide you with novel patented turnkey solutions that can be easily implemented and installed. Our services and solutions are financially beneficial to the business owners and also help your plant meet strict environmental regulations. These services and solutions include water treatment, wastewater treatment, and energy optimization.

We also provide industrial plants with Zero Liquid Discharge (ZLD) solutions to make sure that they have the ability to treat the effluent produced by their process and consequently recover and recycle the water within their plant. Flare Gas Recovery and energy optimization are of our other services we offer at Manico.

Plant Performance & Reliability Improvement

Our in-depth knowledge and experience at Manico will help you improve your plant performance in significant ways and various fields. Our skilled specialists and consultants detect the operational flaws and return millions of dollars back to your business by making your business operate to its fullest potentials. By improving reliability of the processes and facilities, we make sure your business will be operating for a longer period of time. We also offer services that will optimize your business operational performance:

•Data analysis

•Plant performance review

•Plant optimization action planning

•Implementing the action plans under EPC+F conditions

Flare Gas Recovery

Global and local environmental organizations are becoming more concerned about emissions of the gas flaring. Not only gas flaring and the resulting emissions will affect the environment and wild life of the surrounding areas, it also causes serious health issues to the human body. Lung diseases such as asthma and many other respiratory problems are the results of improperly operated flares. Aromatic hydrocarbons and benzopyrene can also be included in an improper flaring operation. Such emissions can then result in carcinogenic problems and cancers.

According to World Bank:

“Thousands of gas flares at oil production sites around the globe burn approximately 140 billion cubic meters of natural gas annually, causing more than 300 million tons of CO2 to be emitted to the atmosphere.”

“If this amount of gas were used for power generation, it could provide about 750 billion kwh of electricity…”

”…the amount of gas that is being flared annually would worth 29.8 billion dollars!”


- If we capture the flare gas before it is burned we will dramatically reduce the amount of emissions. - Decreasing the flaring events not only will be economically and environmentally beneficial, but also it limits the number of major emergency cases.

- What our FGR packages offer is we capture the recovered flare gas, compress it and provide you a ready supply of gas that can be utilized within your facility.

- This means you can significantly lower the amount of gas that you purchase from outside.

- The number of flaring events are lessened, therefore, the flare’s steam consumption is also decreased, the flare tips life-time will increase, maintenance will be minimized and as a result you will save even more money.

Basic FGR Packages

Our basic packages consist of different parts and units but the most primary components of these packages will be the compressor unit that utilizes a novel liquid ring technology.

 Modular FGR Packages

Depending on the plant requirements and our clients’ wishes we offer modular flare gas recovery systems. These modules can be easily and securely transported and installed.

Zero Liquid Discharge Solutions

Zero Liquid Discharge (ZLD) solutions employ the most advanced wastewater treatment technologies to purify and to recycle virtually all of the wastewater produced by a plant. A ZLD solution is a process that is beneficial to industrial and municipal organizations as well as the environment because it saves money and no effluent, or discharge, will be left over.

Zero Liquid Discharge technology is an advanced, energy-efficient solution to meet strict environmental regulations and also to recycle almost all of the wastewater produced by facilities and to reuse the water in the plant process. Not only this technology helps you meet environmental requirements, but also it saves your money and creates a positive public image of your business.

In almost every advanced industrial plant in the world, you can see ZLD foot prints, simply because this technology is economical and it is beneficial to both industry and environment.


Our ZLD Technology will recycle the wastewater generated by the plant, reuse it in the process and leaves you with almost no liquid waste or any effluent. In other words, you will be left with only and only solid wastes. As a result, you will need much lesser make-up water to be fed to the process (which saves you huge amount of money) and you will be left with wastes that are solids and therefore are easily disposable.

 Basic ZLD Packages

Our Basic ZLD packages are based on the conventional ZLD technologies. These packages offer novel combined evaporation and crystallization operations to meet environmental guidelines and to have a low-cost solution to recover the water.

Modular ZLD Packages

These more advanced packages are a combination of a basic ZLD package and one or more advanced patented modules such as Reverse-Osmosis unit, Nano-filtration unit, Softening unit, EDI unit, Electrocoagulation unit and etc. The advantages of our Modular ZLD Packages are to provide you with ease of operation and reduced operating costs.

Energy Efficiency Solutions and Services


Manico, is a leading independent provider of comprehensive energy efficiency and renewable energy solutions for facilities throughout Iran, delivering long-term value through innovative systems, strategies and technologies. Manico's solutions range from upgrades to facility's energy infrastructure to the development, construction and operation of renewable energy plants combined with tailored financial solutions. We work with customers on both sides of the meter to reduce operating expenses, upgrade and maintain facilities, stabilize energy costs, improve occupancy comfort levels, increase energy reliability and enhance the environment.

We are committed to protecting the climate and resources, and to reducing emissions of harmful substances. This is not only important for the environment – energy efficiency measures also make economic sense and help to optimize your operating costs. We understand Plants, and we understand energy and we combine these two areas of expertise to form our core competence of energy efficiency consulting. We are providing our consultancy via the following softwares and by the technical support of our foreign partners.

Energy Efficiency Softwares

HAP for Energy Management and Modeling

Energy Lens for Energy Audit and Measurements

Zenon for Energy Management and Modeling

Enerit for ISO-50001:2011 Implementation  

EnergyPlus for energy management and modeling


Energy Efficiency Foreign Partners 

ESCOItalia / Energy Efficiency

Enerit / ISO-50001:2011 Implementation

Merkur / Solar Systems

Omega / Solar Systems

Sol-Expert / Solar Systems

GS mech & electrical equipments / CHP & CCHP

Solarway / Solar Systems

Weichai / CHP & CCHP

General energy / CHP & CCHP

Almaden / Solar Systems

Ingeteam / Wind Turbine Systems

Dolphin / WHRS